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State-of-the-art PCBA

State-of-the-art PCBA

Product Details Key Specifications/Special Features: Custom PCBA from design,mold making and plastic injectionmolding to assembly and shipping Our company is ISO-certified We have the experience and expertise necessary to provide youwith the most sophisticated designs possible We provide total...

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Product Details

                                    

Product Details

Key Specifications/Special Features:

  • Custom PCBA from design,mold making and plastic injectionmolding to assembly and shipping

  • Our company is ISO-certified

  • We have the experience and expertise necessary to provide youwith the most sophisticated designs possible

  • We provide total solutions including:

    • Product development: for single-sided and multilayer PCBA

    • Design: layout and re-layout

    • Tooling: plastic injection molding and metal casting

    • Manufacturing: SMT, BGA and DIP

    • Quality certification: ICT and FCT tests

    • Aftersales services

    • OEM and ODM project is accepted

  • Equipment in our PCBA facilities includes:

    • Functional, electrical and in-circuit testing equipment

    • Optical microscopes

    • NC data programming machines

    • Multifunction placement machines

    • Full-vision solder printing machines

    • Full-vision high-sped pick-and-place machines

    • BTU reflow machines

    • Microfocus X-ray fluoroscopy system (SMX-1000L)

Main Export Markets:

  • North America

  • Mid East/Africa

  • Asia

  • Western Europe




PCB Assembly Details: 

Standard Component Sourcing Service 

Supplier →Components Purchase →IQC →Protection Control →Material Supply →Firmware 

Technical Requirement for PCB Assembly: 

v Professional Surface-mounting and Through-hole soldering Technology 

v Various sizes like 1206,0805,0603,0402,0201 components SMT technology 

v ICT(In Circuit Test),FCT(Functional Circuit Test) technology. 

v PCB Assembly With UL,CE,FCC,Rohs Approval 

v Nitrogen gas reflow soldering technology for SMT. 

v High Standard SMT&Solder Assembly Line 

v High density interconnected board placement technology capacity. 


PCB Assembly Manufacturing Procedures: 

vProgram Management 

PCB Files →DCC →Program Organizing →Optimization →Checking 

vSMT Management 

PCB Loader →Screen Printer →Checking →SMD Placement →Checking →Air Reflow →Vision Inspection →AOI →Keeping 

vPCBA Management 

THT→Soldering Wave (Manual Welding) →Vision Inspection →ICT →Flash →FCT →Checking →Package →Shipment


What's our PCBA manufacturing productivity?                                   

SMT Workshop (8 complete automatic SMT lines: 6 million points/day )

Automatic loader

Solder paste printer

SMT chip mounter

Reflow oven

AOI(Automatic Optical Inspection)

BGA rework


DIP Workshop (2 DIP production lines: 0.4 million points /day )

Wave Soldering oven

Manual insertion flow line

Manual Soldering (2 Hand soldering lines: 0.10 million points/day)

Manual soldering lines

Electronic soldering iron in soldering operation



We have in-house workshop for one stop shop service 

OEM (We manufacture according to your design - BOM, Gerber file and testing procedures, 

while providing you best recommendations for easy manufacturing and cost saving):

1. Component sourcing and procurement

2. PCB Manufacturing

3. Component Assembly (PCBA - SMT & Through Hole parts)

4. Chip-on-board (COB)

Surface-mount technology (SMT) 

Ball-grid array (BGA) 

Through-hole

5. Plastic Enclosure (Mould) Manufacturing

6. Metal Enclosure (Tool) Manufacturing

7. Cable & Wire harness Assembly

8. Final Assembly

9. QC Testing

10.Packaging





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